Product Description
These chains used in a variety of industries including manufacturing, assembly, and packaging, for example, cosmetics, foodstuffs, paper, eletrical and Electronic sectors, mechanical, chemical and automotive industry.
Max conveyor length per drive until 25m
Operating temperature -20¯ +60º C
Allowed max speed ca 50m/min
Packing: 1M 26PCS
Min curve radius: 150mm
Chain Width:83mm
Chain Pitch:38mm
| Chain Type | Plate Width | Working Load(max) | Sideflex Radius(min) | Backflex Radius(min) | Weight | ||||
| mm | inch | N(21ºC) | IBF(21ºC) | mm | inch | mm | inch | kg/m | |
| 83-1 | 83 | 3.25 | 2100 | 472 | 150 | 5.90 | 40 | 1.57 | 1.35 |
HangZhou CHINAMFG Conveyor Equipment Co.,Ltd. is specialized in manufacturing all kinds of Plastic Tabletop Chains, Modular Plastic Belts and Conveyor Components and our products have been applied in many industries. With professional engineers, we can meet your demand with specific solutions.
With the idea of innovation, CHINAMFG has been developing a variety of new products. Our aim is to meet your various requirement with leading solutions. The range of our products as well as production scale are leading the industry. As the professional manufacturer, our products are applied in a variety of industries, such as the food processing of meat, seafood, bakery, fruit and vegetable as well as beverage and dairy products. They also play an important role in the industry of pharmacy, chemistry, battery, paper and tire production etc.
Since CHINAMFG was established, we are trying our best to satisfy every customer’s requirement. We have been supplying some CHINAMFG companies such as ZheJiang ASG group, Wahaha, Mengniu, Yurun, Coca Cola, Tsingtao beer, Hayao Group etc.
The company has been qualified with ISO 9001 quality system. The production strictly complies with the standard and procedures of ISO 9001, which ensures good product quality. An increasing number of customers start to use our products because of Tuoxin’s advanced facilities, rich experience, efficient management and excellent sales team. CHINAMFG has not only gained good reputation in domestic market, but also exported products to Southeast Asia, Japan, Russia, Australia, Newzealand, Germany and other countries.
CHINAMFG has been always keeping our vision in mind, which is “Satisfy customer with reasonable price, reliable quality and timely delivery.
We believe that satisfying our customer is the basis of the company’s sustainable development. CHINAMFG is willing to cooperate with you and achieve mutual benefits.
Any enquiries from customers are welcome.
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| Usage: | Transportation Chain |
|---|---|
| Material: | Plastic |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Top Chain |
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
How does lubrication affect the performance of a conveyor chain?
Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:
1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.
2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.
3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.
4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.
5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.
6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.
It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.
What industries commonly use conveyor chains?
Conveyor chains are widely used in various industries for efficient material handling and transportation. Here are some of the industries commonly using conveyor chains:
- Manufacturing: Conveyor chains are extensively used in manufacturing industries such as automotive, electronics, appliances, and machinery. They facilitate the movement of components, parts, and finished products along assembly lines.
- Food and Beverage: The food and beverage industry relies heavily on conveyor chains for conveying and processing food products, including packaging, sorting, and distribution. Conveyor chains in this industry often have specific requirements such as sanitary design and resistance to contaminants.
- Logistics and Warehousing: Conveyor chains are integral to logistics and warehousing operations for efficient handling of goods, including sorting, loading, unloading, and distribution. They are commonly used in distribution centers, airports, and postal facilities.
- Mining and Quarrying: Conveyor chains play a crucial role in mining and quarrying operations by transporting bulk materials such as coal, ore, gravel, and aggregates. They are designed to withstand heavy loads and harsh environments.
- Agriculture: In the agricultural sector, conveyor chains are used for handling crops, grains, seeds, and livestock feed. They are employed in processing plants, grain elevators, and animal feed production facilities.
- Automotive: The automotive industry extensively uses conveyor chains in assembly plants for transporting vehicle components, body frames, engines, and other parts throughout the production process.
- Pharmaceutical and Healthcare: Conveyor chains are utilized in pharmaceutical and healthcare facilities for the automated movement of medical supplies, pharmaceutical products, and laboratory specimens.
- Chemical and Petrochemical: Conveyor chains are employed in chemical and petrochemical industries for the handling of hazardous materials, bulk chemicals, and raw materials during production and storage.
- Construction and Building Materials: Conveyor chains are used in construction sites and building material production facilities for conveying materials such as cement, bricks, aggregates, and roofing materials.
These are just a few examples, and conveyor chains are also utilized in many other industries where efficient material handling and transportation are essential for the production and distribution processes.
editor by CX 2024-03-27