Product Description

General Goods
Application/Service Region

Metal Elements Resolution for Car, Agriculture device, Building Equipment, transportation gear, Valve and Pump system, Agriculture equipment metallic Parts, motor bracket, truck chassis bracket, gear box , equipment housing , equipment include, shaft, spline shaft , pulley, flange, relationship pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission equipment, sprocket, chains and many others.
Major blank Method for Metal Casting

Investment decision casting (wax mildew made by center temperature wax) /Precision casting
Misplaced Wax Casting (wax mould made by minimal temperature wax)/ Precision casting
 

Blanks Tolerance -Casting Tolerance CT7-8 for Misplaced wax Casting Method
CT4-6 for Expenditure casting Approach
Applicable Material Carbon metal, Minimal Carbon metal, center carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550,

Alloy Carbon steel: G25CrMo4, Warmth Resistant Steel,

Stainless Metal: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer need

Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.
Magnesium

Casting Blank Measurement /Dimensions two mm-600mm / .08inch-24inch according to client requirement
Casting Blank Weight Selection from .01kg-85kg
Applicable Machining Procedure

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and and many others.
 

Machining Tolerance From .005mm-.01mm-.1mm
Machined Surface area High quality Ra .8-Ra3.2 in accordance to consumer need
Applicable Heat Therapy

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

Applicable Complete Floor Treatment Shot/sand blast, sprucing, Floor passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, End Painting,
MOQ For steel casting: 200pcs
For machining: 50pcs
Direct Time 45days from the receipt date of deposit

Goods demonstrated listed here are made to the demands of particular clients and are illustrative of the types of producing abilities accessible in CZPT team of organizations.
Remember to ship us your comprehensive drawing/ sample/specifications for us supplying a realistic quotation to you and we will making an attempt our best to make the goods in excellent high quality and shipping and delivery in time .
MATECH coverage is that none of these products will be offered to 3rd parties without having composed consent of the buyers to whom the tooling, style and specs belong.

Manufacturing Procedure

Method design⇒ Tooling generating ⇒ Wax injection ⇒Wax sample assembly⇒ Mould preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mildew shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Last inspection ⇒Machining ⇒ Warmth remedy

APQP and Inspection Report

APQP-Casting
1. Method Circulation Diagrams
two. Control Strategy
3. Procedure FMEA
4. Casting Process Instruction
five. Solidification Simulation Report
6. Warmth Treatment Work Instruction
7. Casting Final High quality Management WI
8. Visible Inspection VI For Surface area Irregularities
Inspection Report-Casting
one. Material Check Report(A)
2. Content Test Report(B)
three. Magnetic Particle Inspection Report
four. Ultrasonic Assessment Report
5. Radiographic Check Report
six. Harmful Test Report
seven. Coating Examination Report
eight. Visible Inspection Report
9. Casting Inspection Report
APQP-Machining
1. Procedure Stream Diagrams
2. Management Prepare
three. Procedure FMEA
four. Machining Method Instruction
five. Gauge Checklist And Validation Prepare
6. Ultimate Quality Handle
Other Top quality Document
one. PPAP Checklist
two.Measurement Program Examination Research
three. Method Capability Studies
four. Corrective Action Report(8D)
five. Packaging Instruction

Inspection Report-Machining

one. Dimensional Inspection Report(A)

two. Dimensional Inspection Report(B)

3. CMM Report

 

Essential Testing Gear

Software

• Agricultural gear

• Armament

• Automobile market

• Computing tools

• Health-related / dental instruments

• Measuring devices

•Miscellaneous equipment

•Pharmaceutical sector

• Orthopedic implants

• Security products

• Petrochemical sector

• Industrial valves

•Fixing and movable products

• Sanitary fittings

• Standard equipment

• Pumps and common connections

• Foodstuff and beverage processing

• Instrumentation equipment

Main Competence

Benefits 1:Higher Engineering and Complex Ability

* An industry’s senior engineering technological staff , with specific capabilities and abundant experience in product style, casting ,warmth managing and machining fields.
* Primarily based on customer requirements, in the commencing of merchandise growth, offer a solution, casting design, by structural component developed to casting areas, optimize the merchandise style, then reduce expenses and making the much more worth for the buyers.
* Unique Methods Allow us to Be Capable with Individuals Issues at Wax Injection & Shell Creating Procedures When Manufacturing the Areas with Interior-Innovative-Structures.
* Use casting simulation evaluation system computer software, attempt our best to make sure the accomplishment of the 1-time demo sample.

Benefits 2: Advanced Inspection Tools & Powerful Good quality Assurance Capacity

* Our testing equipments are not only foremost in the industry, and also has a quite complete variety, they are hardware assure to ensure us carry on to give high-quality goods for our customers.

* Carrying out ISO9001 and TS16949 quality administration program, full implementation of 5S and Kanban web site administration, which is computer software promise of the quality.
* IQC, IPQC and FQC quality management group to manage the complete creation approach, efficiently avert the generation of unqualified product.
* Our casting’ PPM ≤1000 Machining ‘ PPM ≤600
* We sticks to the high quality management philosophy that “Beginning from the customer demands and ending with their gratification,focusing on consumer calls for and exceeding their expectations”

Advantages3: Very good Client Service

* CZPT can supply buyers with good service, our employees have ample professional knowledge, great language ability, and abundant foundry or mechanical qualifications. We are fully commited to delivering customers with precise, careful and speedy support.
* Quotation, Quality Issues and Electronic mail Response can normally be swiftly and efficiently comments within forty eight several hours.
* We have carried out an info-based mostly administration which is driven by an ERP and PMC method, to guarantee on time delivery rate:95%

Positive aspects 4: Effective Deep-processing Ability It is our core aggressive ability in the business

* Machining capacity as the very same as casting, the machining facility is completely impartial from the casting foundry and has an impartial management group and tailor-made enterprise design to fit.
* QIANHAO has accomplished a transformation and upgraded to a deep-processing company with expanded generation capabilities and is fully commited to be outfitted with other capabilities other than casting, we focus on establishing terminal goods for top-finish markets.
* Substantial specialized content in machining, and casting with sheet metallic, welding, assembling, QIANHAO has the most competitive edge, it is the great selection for you.

 

Our Organization

ZheJiang CZPT Machinery Manufacture Co., Ltd.
–Department of CZPT Ltd.

We specialize in Metal Elements Remedy for Vehicle, Agriculture device, Building Machine, transportation products, Valve and Pump technique.

With maintaining production method design, top quality plHangZhou, important manufacturing procedures and final good quality manage in home.
We are mastering important competence to offer high quality mechanical components and assembly to our customers for the two Chinese and Export Market.

To fulfill distinct mechanical and functional specifications from our buyers we are generating a large range of metal goods for our clientele on foundation of different blanks options and technologies.
These blanks answers and systems include processes of Iron Casting, Metal Casting, Stainless Steel Casting, Aluminum Casting and Forging.

In the course of the early involvement of the customer’s design approach we are giving expert input to our clients in terms of process feasibility, value reduction and operate strategy.
You are welcome to speak to us for complex enquiry and company cooperation.

Our Staff

Our Crew are a big pleased family members, we not only giving merchandise to our buyers , but also striving to construct much more values to our customers’ enterprise by introducing suited solution or technologies to our customers with compromising parts’ operate, technologies’ gain, realization feasibility, value control and good quality dependability.

Our Customer

FAQ:

1. Are you a company or a buying and selling company?
We are a professional company with over fifteen years’ export knowledge for designing and making motor vehicle equipment areas.

two. How can I get some samples?
If you need to have, we are happy to provide you samples for cost-free, but the new consumers are anticipated to pay the courier expense,
and the demand will be deducted from the payment for official order.

three. Can you make chain sprocket in accordance to our drawing?
Sure, we can make casting in accordance to your drawing, 2nd drawing, or 3D cad model. If the 3D cad model can be provided,
the improvement of the tooling can be much more successful. But without 3D, based mostly on Second drawing we can nonetheless make the samples properly approved.

four. Can you make chain sprocket based on our samples?
Indeed, we can make measurement based on your samples to make drawings for tooling generating.

five. What is actually your high quality control system in home?
We have spectrometer in residence to check the chemical property, tensile take a look at machine to control the mechanical house and UT Sonic as NDT examining method to control the casting detect beneath the area of casting

US $1.66-22
/ Piece
|
1 Piece

(Min. Order)

###

Casting Method: Mechanical Aided Pouring& Semi-Automatic Pouring
Process: Investment Casting
Molding Technics: Lost Wax Molding Plus Pouring
Application: Machinery Parts
Material: Stainless Steel
Surface Preparation: Dacromat Coating, Finish Painting

###

Samples:
US$ 6.52/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:

###

General Products
Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Steel Casting

Investment casting (wax mold made by middle temperature wax) /Precision casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting;
 

Blanks Tolerance -Casting Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
Applicable Material Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550,

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement

Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.
Magnesium

Casting Blank Size /Dimensions 2 mm-600mm / 0.08inch-24inch according to customer requirement
Casting Blank Weight Range from 0.01kg-85kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

Applicable Finish Surface Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
MOQ For steel casting: 200pcs
For machining: 50pcs
Lead Time 45days from the receipt date of deposit

###

APQP-Casting
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Casting Process Instruction
5. Solidification Simulation Report
6. Heat Treatment Work Instruction
7. Casting Final Quality Control WI
8. Visual Inspection VI For Surface Irregularities
Inspection Report-Casting
1. Material Test Report(A)
2. Material Test Report(B)
3. Magnetic Particle Inspection Report
4. Ultrasonic Examination Report
5. Radiographic Test Report
6. Destructive Test Report
7. Coating Test Report
8. Visual Inspection Report
9. Casting Inspection Report
APQP-Machining
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Machining Process Instruction
5. Gauge List And Validation Plan
6. Final Quality Control
Other Quality Document
1. PPAP Checklist
2.Measurement System Analysis Study
3. Process Capability Studies
4. Corrective Action Report(8D)
5. Packaging Instruction
Inspection Report-Machining
1. Dimensional Inspection Report(A)
2. Dimensional Inspection Report(B)
3. CMM Report

###

Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment
US $1.66-22
/ Piece
|
1 Piece

(Min. Order)

###

Casting Method: Mechanical Aided Pouring& Semi-Automatic Pouring
Process: Investment Casting
Molding Technics: Lost Wax Molding Plus Pouring
Application: Machinery Parts
Material: Stainless Steel
Surface Preparation: Dacromat Coating, Finish Painting

###

Samples:
US$ 6.52/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:

###

General Products
Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Steel Casting

Investment casting (wax mold made by middle temperature wax) /Precision casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting;
 

Blanks Tolerance -Casting Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
Applicable Material Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550,

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement

Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.
Magnesium

Casting Blank Size /Dimensions 2 mm-600mm / 0.08inch-24inch according to customer requirement
Casting Blank Weight Range from 0.01kg-85kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

Applicable Finish Surface Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
MOQ For steel casting: 200pcs
For machining: 50pcs
Lead Time 45days from the receipt date of deposit

###

APQP-Casting
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Casting Process Instruction
5. Solidification Simulation Report
6. Heat Treatment Work Instruction
7. Casting Final Quality Control WI
8. Visual Inspection VI For Surface Irregularities
Inspection Report-Casting
1. Material Test Report(A)
2. Material Test Report(B)
3. Magnetic Particle Inspection Report
4. Ultrasonic Examination Report
5. Radiographic Test Report
6. Destructive Test Report
7. Coating Test Report
8. Visual Inspection Report
9. Casting Inspection Report
APQP-Machining
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Machining Process Instruction
5. Gauge List And Validation Plan
6. Final Quality Control
Other Quality Document
1. PPAP Checklist
2.Measurement System Analysis Study
3. Process Capability Studies
4. Corrective Action Report(8D)
5. Packaging Instruction
Inspection Report-Machining
1. Dimensional Inspection Report(A)
2. Dimensional Inspection Report(B)
3. CMM Report

###

Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment

What is a sprocket?

A backlash sprocket is a sprocket with multiple teeth. The teeth are arranged at different intervals on the outer circumference of the sprocket. The bottoms of the tooth gaps are arcuate and connect opposing faces of adjacent teeth.
The backlash diameter on the backlash sprocket is larger than the diameter of the ISO tooth profile. This allows the rollers to engage the front surfaces of the teeth without causing the teeth to disengage. The result is reduced shock and noise.
as the picture shows. as the picture shows. As shown in FIG. 2, the sprocket 11 has a front surface (11a) and a rear surface (12b). The teeth are connected by a line extending from the center of rotation O of the sprocket to the center of the tooth gap bottom (13). The tooth surface on the sprocket is a convex arc of equal radius. The radius of re12a and re12b is larger than re8 of ISO tooth profile.
In addition to the tooth pitch of the sprockets, ISO sprockets have standard chains. This chain is defined as ISO 606 1994 (E). The sprocket pitch line is pc. The height of the tooth head (ha) is measured from the tooth pitch polygon.
Typically, the sprocket is secured to the shaft using one or more set screws. This means that it must be able to accommodate the keyway. To determine how much space is left, the outside diameter of the sprocket must be at least 10% larger than the pitch diameter of the shaft.
The gap tooth sprocket system provides extra precision for chain alignment. Its teeth are higher than ISO teeth.
sprocket

ISO sprocket uniformity

ISO sprocket standard 606 specifies sprocket compliance for most of Europe. This standard specifies large spacings, measured in sixteenths of an inch, and expressed in metric units. It was developed before the American chain and was limited by the materials available. To ensure consistency, the ISO outer plate uses a chain size one step larger than the chain size required for the application. This results in a heavier chain. ISO sprockets are available in single, double and triple chain versions.
ANSI and ISO sprockets are interchangeable. They are based on mathematical themes and have a clear design. ISO sprockets are usually smaller than ANSI sprockets. They are also denoted with the suffix “B” to denote their chain number.

metal sprocket

Sintered metal sprocket is a metal sprocket with high mechanical properties. The tensile strength of the sprocket can reach more than 700 MPa, and the Charpy impact strength is 20 J/cm2. It’s also durable and wear-resistant.
This sprocket is used for high load applications. Its teeth are made of metal and flame-hardened. The edges of the teeth are slightly softer than the rest of the teeth. The edges of the sprockets wear out when bitten.
The sprocket is a toothed profiled wheel. It is different from a pulley that meshes with a belt. On the other hand, timing pulleys are used with toothed belts. Sprockets and chain mechanisms were also used in early cars.
Another common use for metal sprockets is in movie projectors, where they punch holes in the film. They are also used as the paper feed mechanism in some computer printers. There are several types of sprockets. Some sprockets are lightweight, while others are heavy and have flanges to keep the timing belt centered.
sprocket

plastic sprocket

Plastic sprockets are ideal for a variety of applications. They reduce noise and reduce chain wear. Their compressibility also increases their overall load capacity. Some of their uses include dust-free environments, food applications and quieter chain drives. They can also be customized to your specifications.
One embodiment of the present invention includes a plastic sprocket having a co-injected outer shell and an inner core of a second material. This allows the sprocket to combine the advantages of both materials. This makes the sprocket easier to clean and lighter in weight.
There are many different materials available for plastic sprockets. One of the most popular is Duro-Glide(r) UHMW-PE. However, there are other materials that are better suited for certain applications. For example, polyurethane sprockets have excellent wear resistance, but may be too flexible to drive a belt. Therefore, it is important to find the right combination of materials to get the job done.
If you are in the market for a plastic sprocket, contact a reputable manufacturer. These companies offer a wide range of standard and custom sizes to meet any of your needs. They can also offer czpt delivery for quick turnaround. They specialize in custom manuManufactured and certified to ISO 9001:2000.
Imao offers sprockets in a variety of different materials. They are available in a variety of sizes and feature either molded ball bearings or fiberglass reinforced bearings. These sprockets are designed for sawmills and other light duty applications. They are also resilient and can be used in any type of sawmill.
sprocket

Aluminum sprocket

Aluminum sprockets save weight and increase the speed of the bike. The material used to make them is 7075-T6 aerospace grade aluminum, which makes them lightweight and durable. The teeth are also formed on the hobbing machine so they fit perfectly and reduce friction. They also have an anodized color finish for added strength and durability.
The size you need depends on your wheel setup and the type of terrain you ride. Larger sprockets are better for slower terrain and provide more torque. However, larger sprockets tend to reduce top speed, so you may need to adjust accordingly. If you have an OEM 19″ or 16″ setup, 52t/54t sprockets are the most recommended option. 7075-T6 aluminum also reduces weight and rolling mass.
China One Stop Service Custom Made Agricultural Chain and Sprocket     sprocket barChina One Stop Service Custom Made Agricultural Chain and Sprocket     sprocket bar
editor by czh 2022-12-18