Product Description
We specialize in the chains made to customers’ drawings and specification. Our advantage is reliable quality, competitive price, prompt delivery and good service.
Standard products include various transmission and conveyor chains, like Roller Chain, double pitch Conveyor Chain, Hollow Pin Chain, Leaf Chain, Table Top Chain, Side Bow Chain, Lumber Chain, Agriculture Chain, Silent Chain, PIV Chain, Stainless Steel Chain, Nickel/ Zinc plated Chain, Dacromet Chain, Engineering Chain, Steel Pintle Chain, Welded steel chain, Forged chain, Malleable Iron chain, and many other types. Different kinds of attachment are available.
Product Description
Specifications:
1) Attachments on 1 side
2) Attachments on inner plates
3) Attachments on outer plates
4) Attachments on both sides
5) Straight attachments
6) Crank attachments
7) Pin attachments
8) Other special attachments
Transmission chain is famous for its high strength and continuous antifatigue; The chain dimensions fully meet the standards of ANSI and BS.
According to varied working conditions, it may choose the chain with different coating treatment, such as zinc plating, nickel plating, chromeplating and dacromet plating ec
Product Description
|
25-1 to 240-1 |
We supply varied kinds of roller chains, conveyor chains, transmission chains and agricultural chains etc. According drawings.
Features:
1) A series chains:
A) Simplex: 25-1 – 240-1
B) Duplex: 25-2 – 240-2
C) Triplex: 25-3 – 240-3
2) B series chains:
A) Simplex: 04B-1 – 72B-1
B) Duplex: 05B-2 – 72B-2
C) Triplex: 05B-3 – 72B-3
3) Materials: Stainless steel or carbon steel
4) Other chains available: Heavy-duty series roller chains, cottered type short pitch precision roller chains (A series), heavy duty series cottered type roller chains, other simplex roller chains, zinc plated chains, dacromet plated chains, nickel plated chains, anti-side bow chains, side bow chains for pushing windows, side bow chains, side bow chains, self-lubrication roller chains, silent chains, self-tooth forming chains (P. I. V. Chains), heavy-duty cranked-link transmission chains, steel chains for sewage disposal, oil field chains, coupling chains, motorcycle chains, O-ring motorcycle chains, engine mechanism chain (timing chains), double pitch transmission chains and double pitch transmission chain attachments.
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| Material: | Stainless Steel |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Antirust, Anticorrosion |
| Structure(for Chain): | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
How does the alignment of sprockets affect the performance of a drive chain?
The alignment of sprockets is critical for ensuring the optimal performance and longevity of a drive chain. Here is a detailed explanation:
The alignment of sprockets directly affects the following aspects of a drive chain’s performance:
- Smooth Power Transmission: Proper alignment of sprockets ensures the smooth engagement and disengagement of the chain with the sprocket teeth. When the sprockets are aligned correctly, the chain articulates smoothly, minimizing friction, wear, and noise. This promotes efficient power transmission and prevents premature chain failure.
- Reduced Wear and Elongation: Misaligned sprockets can cause uneven loading on the chain, leading to accelerated wear and elongation. When the sprockets are aligned, the chain experiences equal forces on all links, resulting in more uniform wear distribution and reducing the risk of chain elongation. Proper alignment helps maintain the chain’s pitch and overall length, ensuring consistent power transmission and extending the chain’s service life.
- Minimized Side Loads: Misaligned sprockets can create side loads on the chain, causing it to run at an angle or contact the side plates excessively. This leads to increased friction, wear, and stress on the chain components. Proper alignment reduces these side loads, allowing the chain to run smoothly and minimizing unnecessary wear and stress on the chain’s components.
- Prevention of Chain Skipping or Jumping: Misaligned sprockets can cause the chain to skip or jump teeth, resulting in loss of power transmission, erratic operation, and potential damage to the chain and sprockets. Proper alignment ensures that the chain remains engaged with the sprocket teeth, preventing any skipping or jumping and ensuring reliable power transmission.
- Optimal Tension Distribution: Properly aligned sprockets contribute to the even distribution of chain tension. When the sprockets are aligned, the tension is evenly distributed along the chain, reducing the risk of localized stress points and chain elongation. This helps maintain consistent tension, improves power transmission efficiency, and extends the life of the chain and sprockets.
To achieve proper sprocket alignment, it is important to ensure that the sprockets are mounted securely, aligned parallel to each other, and positioned at the correct distance apart. Additionally, the sprockets should have the appropriate tooth profile and pitch diameter to match the chain’s specifications.
Regular inspection and maintenance are essential to verify and maintain sprocket alignment. This includes checking for signs of wear, damage, or misalignment, as well as periodically adjusting the tension and lubricating the chain as needed.
By ensuring the proper alignment of sprockets, operators can achieve smooth power transmission, reduced wear, minimized side loads, prevention of chain skipping, and optimal tension distribution. This ultimately improves the performance, efficiency, and reliability of the drive chain system.
What are the specific guidelines for installing a drive chain?
Proper installation of a drive chain is crucial to ensure its optimal performance and longevity. Here are the specific guidelines for installing a drive chain:
- Inspect the new drive chain before installation. Check for any signs of damage or defects. Ensure that the chain meets the specifications and requirements of the application.
- Ensure the sprockets are in good condition and properly aligned. Check for worn teeth, damage, or misalignment. Replace or repair any faulty sprockets before installing the new chain.
- Clean the sprockets and chain path thoroughly. Remove any dirt, debris, or old lubricant that may affect the performance of the new chain.
- Measure and cut the new chain to the appropriate length. Use a chain breaker or a suitable cutting tool to ensure a clean and precise cut.
- Install the master link or connecting link according to the manufacturer’s instructions. Make sure it is securely fastened and properly seated.
- Place the new chain onto the sprockets. Ensure that the chain engages smoothly and evenly on the teeth of the sprockets.
- Check the chain tension. Follow the manufacturer’s guidelines for the recommended tension. Adjust the tension if necessary by adjusting the position of the rear wheel or using a tensioner mechanism, if available.
- Lubricate the chain with a suitable lubricant. Apply the lubricant evenly along the entire length of the chain. Avoid over-lubrication, as it can attract dirt and debris.
- Rotate the wheel or crank the engine to ensure that the chain moves smoothly and freely without any binding or excessive noise.
- Perform a final inspection to verify that the chain is properly installed, aligned, and tensioned. Check for any abnormal sounds, vibrations, or signs of chain slippage.
Following these specific guidelines for installing a drive chain will help ensure proper functionality, longevity, and optimal performance of the chain in the intended application.
How does a drive chain differ from a timing belt?
A drive chain and a timing belt are both components used in power transmission, but they differ in their construction, operation, and application. Here are the key differences between a drive chain and a timing belt:
- Construction: A drive chain consists of interconnected links or rollers, typically made of steel, that form a flexible mechanism. In contrast, a timing belt is a toothed belt made of a reinforced rubber material with teeth on the inner surface.
- Power Transmission: Drive chains are commonly used for transmitting power in applications where flexibility and high-load capacity are required, such as in vehicles, machinery, and industrial equipment. Timing belts, on the other hand, are primarily used for precise synchronization of engine components, such as camshafts and crankshafts, in internal combustion engines.
- Motion and Operation: Drive chains transfer power through rotational motion. The engagement of the chain links with sprockets allows for the transfer of rotational force. Timing belts, on the other hand, rely on the meshing of teeth on the belt with grooves or pulleys to ensure precise timing and synchronization of the engine’s internal components.
- Maintenance and Tension: Drive chains require periodic lubrication and tension adjustment to ensure proper operation and minimize wear. Timing belts, on the other hand, are typically maintenance-free and do not require lubrication or frequent tension adjustments.
- Noise and Vibration: Drive chains, especially roller chains, can generate more noise and vibration during operation compared to timing belts, which are designed to operate with reduced noise and vibration.
- Replacement: In case of damage or wear, drive chains can be repaired by replacing individual links or sections. Timing belts, on the other hand, usually require complete replacement as they are not easily repairable.
Ultimately, the choice between a drive chain and a timing belt depends on the specific application requirements, such as the need for power transmission, precision timing, load capacity, maintenance preferences, and operational conditions.
editor by CX 2024-04-08